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No matter how you slice it,
the Tillamook Cheese Factory
is a mooooving experience.
By David Sharp
People make
pilgrimages for all sorts of reasons, but for 86-year-old Mike McCoy, the reason was
cheese. This past summer, McCoy came across a loaf of Tillamook cheddar that he had somehow lost
track of after storing it away in 1974. A longtime fan of naturally aged Tillamook cheese (a brand sold
mainly in the western United States), McCoy grabbed the block of cheddar and traveled from his Idaho
home to the small coastal town of Tillamook, Ore.perhaps the one place where people would look at
a 26-year-old hunk of cheese and reach for a cracker.
In Tillamook, where cheese is so revered that the high school football team is named the Cheesemakers
and where cows in the region outnumber people two to one, ground zero for cheese mania is the
Tillamook Cheese Factory on Highway 101. It annually churns out more than 60 million pounds of
cheese and attracts nearly a million visitors. Given Tillamook's passion for all things lactose, cheese
factory employees beheld McCoy's Nixon administration-era block of cheddar with an awe usually reserved
for unearthed Pompeii artifactsand started lining up for a nibble. Despite the cheese's
extremely sharp aftertaste, those who sampled the antique chedder were amazed at how well it had
held up.
If you associate the Pacific Coast more with Monterey Bay than Monterey Jack, Tillamookwhich
lies in a valley sandwiched between a broad bay and jagged mountainsmight seem like an
odd site for a cheese-making industry. In fact, Tillamook is to cheese what Napa is to wine. Early
pioneers recognized that the valley's long rainy season produced lush grasslands that were ideal for
dairy farming. With so much milk on hand, it was only a matter of time before small, local
cheese-making businesses sprang up. Through consolidation, those enterprises evolved over the years into
the county's one remainingalbeit massivecheese factory.
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The local cheese manufacturer, cooperatively owned by 150 dairy producers.
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The best way to savor your visit is to stop off first at one of the factory's two ice cream
counters. They feature dozens of Tillamook brand flavors, including Oregon strawberry, marionberry pie,
and wild huckleberry. Trek upstairs to the observation area, which provides an unobstructed view of the
airplane hangar-sized factory floor below. Video screens explain the cheese-making process from start to
finish.
First, barracks-sized vats gently heat and stir 25,000-gallon batches of milk to a
custardy consistency. From there, a contraption called the cheddarmasterimagine a clothes dryer
as big as highway billboardseparates the curds (milk solids) from the whey (the frothy liquid)
and slices the curds into finger-sized pieces. Pillar-like pressing towers then squeeze the curds
into 40-pound blocks of cheese.
In contrast with the cheese-making room, where a half dozen white-garbed workers go about their
jobs with hushed intensity, the tempo in the adjoining packaging room is reminiscent of Lucy Ricardo
in the candy factory. There, some two dozen workers oversee an array of whirring machines that weigh,
slice, and package the 40-pound cheese blocks into smaller sizes. Along the serpentine conveyor belts,
fast-fingered workers can process more than one hundred cheese bricks a minute. If you happen to
see someone walking around in a white lab coat embroidered with "Rabbi," you've arrived on a day when
the factory produces kosher-certified cheese.
Be sure to stop at the factory's tasting room and two gift shops, which sell an array of bovine-themed
memorabilia (Bossie-shaped salt and pepper shakers, coffee mugs, and Holstein-colored socks with
udderly whimsical pink toes), as well as a full assortment of Tillamook cheddar, sharp, and extra sharp
cheeses that have been aged for more than 15 months. Of course, compared with Mike McCoy's private stock,
15-month-old cheese is barely out of the cow.
To find out more, phone (503) 815-1300 or go to
www.tillamookcheese.com.
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